Phone Number

(+234) 80-5709-9966

IN-SITU MACHINING

IN-SITU MACHINING, CONTROLLED BOLTING & FLANGE MANAGEMENT AND JOINT INTEGRITY SERVICES


ATLANTIC BLUEWATER provides the oil and gas industry with a fully integrated machining bolting & flange management /Joint Integrity support services capable of delivering complete flange management construction for new-build, shutdown & turnaround (TAR) scopes.

INTEGRATED SERVICES

As the provider of integrated flange management services, we are committed to developing and introducing technical innovations that help deliver significant safety and efficiency benefits on your flange management projects.

These services include but not limited to:

  • In-situ machining
  • Controlled Bolting
  • Flange Management & Joint Integrity
Delivering on Expectations

ATLANTIC BLUEWATER prides itself in the level of support provided to all her clients in the provision of In-situ machining, Pipe or Vessel Cutting/Bevelling, Controlled Bolting & Flange Management System Services and is keen to maintain its track record on delivery.
The company has met, and often surpassed, all the planned and unplanned requirements placed upon it and can also absorbed several scopes which her competitors are unable to resource.

IN-SITU MACHINING

Reduced Downtime and Costs

ATLANTIC BLUEWATER provide a comprehensive range of on-site machining services using in house mobile equipment. By taking the machine to the work piece instead of dismantling and transporting the work piece to the machine, downtimes and associated costs are reduced.

Situ Flange Facing

ATLANTIC BLU EWATER has the manpower and a versatile fleet of flange facing equipment made up of Mirage Machines, LeMatec and E.H Wachs Ranges of Flange Facing machines (for FF,RF,RTJ Hubs etc.) for the repairs of flanges of Vessels, Heat Exchangers, Valves etc. to restore sealing integrity up to 120" diagram and comply with ASME B16.5 and B16.47


Situ Machining Services include:

  • Flange facing to suit 1.5" to 120" diameter flanges, internally and externally mounted-RTJ, raised face, O ring grooves etc.
  • Milling applications up to 2.2 x 3m square
  • Pipe cutting/Prepping from 1" diameter to 120" . Wall thicknesses of up to 6"
  • Hot / Cold Tapping from 4" to 20" diameter
  • Drilling & Tapping holes up to 71/4" dia
  • Journal turning up to 24" diameter
In-Situ Milling

We have trained machinists and a wide range of portable milling equipment that includes key mills, 3 axis milling machines and custom-made window frame mills for fast and accurate machining of large areas. How You Benefit By In-Situ Milling

  • Fast response
  • Downtime reduced (as little as 24 hours)
  • Always available, 24/7 service
  • High quality finish
  • Faster and cleaner than grinding
  • Flat, level, square faces easily achievable.

Will Our Machines Mount on Your equipment? Key mills clamp directly onto the shaft. Our other machines can be bolted, clamped or welded into position Our keyway mills will mount on shafts from 13mm Ø to 600mmØ.

Typical machining operations include;
  • Machining tube sheet division grooves
  • Levelling pump and motor base pads
  • Re-cutting previously damaged keyways on shafts
  • Orbital milling of large diameter faces
In-Situ Line Boring/Drilling & Tapping Services

ATLANTIC BLUEWATER as Nigeria’s leading provider of on-site machining services holds an extensive stock of Climax, CS Unitec, Mactech & Mirage Machines Line Boring, Drilling and Tapping Machines use for buckets, hinge pins, gear boxes and many other applications.
We can line bore to 36” dia, drill & tap to 7-1/4” dia holes.

Journal Turning Services

ATLANTIC BLUEWATER have the capability and expertise to work on crusher rotor shafts – welding & in-situ machining. With our CLIMAX PL4000 portable lathe machine we can work on worn-on worn shafts & journals within hours. Whether it is cutting O-ring grooves, repairing turbine spindles, or fixing and out of-round gear seat area on the shaft of a high-speed production machine. Our lathe bolt on the end of a shaft to re-turn shafts, and roll journals from 1-1/5 “to 24” (38 to 610mm).

CONTROLLED BOLTING, FLANGE MANAGEMENT & JOINT INTEGRITY SERVICES

Torqueing & Tensioning Services & Tensioning Services
ATLANTIC BLUEWATER holds the largest inventory of torqueing and tensioning equipment In Nigeria. Our Controlled Bolting Services provides the latest in bolt tensioning and torqueing technologies. Our system will greatly reduce the time necessary to properly load fasteners and close connections. ATLANTIC BLUEWATER incorporates over IOO- years of plant unit turnaround, shutdown and maintenance construction, new plant construction, and specialized bolting services. When you want to increase production, save man-hours and reduce downtime, call ATLANTIC BLUEWATER

Flange Management & Joint Integrity

BLUEWATER & James Walker (South Africa) offers professional Flange Management and Joint Integrity programmes and services. The service covers all bolted flange connections from pipework, pressure vessels, heat exchangers, valves and many other fixed and rotating plant equipment, to gear boxes, pumps, wind turbines, virtually all joints that rely on a bolted flanged connection, whether in terms of product application or critical flange sealing and critical flange bolting. The James Walker's JIP approach of I Evaluate, Design and Apply' delivers long-term solutions rather than short-term fixes that need to be repeatedly applied at considerable cost. Our aim is to ensure that when high- integrity joints have been assembled, they stay that way.

ATLANTIC BLUEWATER SERVICES LTD
Km 14, EAST-WEST/UNIPORT ROAD,
BY OBIRI IKWERRE FLYOVER,
RUMUOSI-AKPOR,
PORT HARCOURT,
RIVERS STATE, NIGERIA.
Phone: +234-805-7099966 +234-803-9787103
Email: enquiry@atlanticbluewater.com
Website: www.atlanticbluewater.com